How to Protect Polished Concrete Floors During Construction

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Polished, Not Punished

Once a polished concrete floor is complete, it's a finished surface — not something that can be covered in dust, dragged over, or spilled on without consequence. Construction work that follows (fit-outs, painting, plumbing, joinery) can quickly turn a flawless polish into a scratched, dulled, or stained liability. This guide shows you exactly how to protect polished concrete during construction — using the right materials, timing, and trade coordination.

Common Ways Polished Floors Get Damaged:

  • Dragging ladders, scaffolding, or metal trolleys across the slab
  • Paint, plaster, or adhesive spills soaking into the pores
  • Heavy tools dropped, causing chips or divots
  • Uncovered areas exposed to moisture, grit, or chemical cleaners

✔ Step-by-Step: How to Protect Polished Concrete Floors on Active Sites

  1. 1

    Schedule Polishing as Late in the Build as Possible

    Wherever possible, delay final polishing until the majority of heavy trades have completed. If you must polish early, stop at a hone (e.g. 200 grit), then return post-construction to finish with your 800+ grits. This minimises the risk of damaging a completed gloss finish before handover.

  2. 2

    Use Breathable Floor Protection (No Plastic Sheeting)

    Always cover finished areas with breathable protection — like Ram Board, Builder Board, or heavy felt-backed paper. Never use plastic or tarps directly on polished floors. They trap moisture, fog the finish, and can react with guards or sealer. Tape edges to hold position, but don’t tape directly to the polished surface.

  3. 3

    Use Hardboard or Plywood for High-Impact Zones

    In areas where lifts, heavy trolleys, or scaffold will be used, lay down sheets of hardboard or 6–12mm plywood over the breathable protection. This adds structural protection and prevents surface gouges or pressure damage. Leave a slight gap at expansion joints and secure boards to prevent shifting under foot traffic.

  4. 4

    Keep All Spills Off the Slab

    Paint, glue, plaster, or construction dust can all stain or scratch a polished slab. Educate site crews that this floor is final-finish — not a subfloor. Use drop sheets when painting, lay protection under joinery installs, and vacuum daily. If a spill occurs, clean immediately with pH-neutral solution and never scrub with abrasive pads.

  5. 5

    Avoid Harsh Chemicals or Degreasers

    Polished concrete is sensitive to chemical exposure — even “mild” degreasers can cloud the surface or break down sealer. Never use floor cleaners, thinners, adhesives, or compounds near exposed areas unless they’re approved for use on sealed concrete. If in doubt, isolate with board and edge protection.

  6. 6

    Install Edge Protection at Doorways and Corners

    Entry points and slab edges are the most vulnerable — especially where trades roll gear in and out. Use plastic or rubber edge strips, taped to adjacent walls or frames (not the slab). For high-end jobs, build temporary ramps or edge lips to stop wheels from catching or chipping exposed corners.

  7. 7

    Coordinate with Site Manager and Other Trades

    The best protection is communication. Make it clear to the builder or project manager that this floor is finished and must be treated accordingly. If electricians or plumbers must access it, ensure proper cover is down. Provide written handover notes and cleaning guidelines during the site induction.

  8. 8

    Final Burnish or Touch-Up Before Handover

    Even with perfect protection, you may want to do a light burnish or final clean before handover. Use a high-speed burnisher and white pad to refresh gloss. Spot-clean scuffs with neutral cleaner. This final touch restores clarity and ensures the client sees the finish exactly as intended.

Can I tape protection directly to the polished floor?
No — tape adhesives can react with polished surfaces and leave permanent marks. Always tape protection to adjacent walls, columns, or itself, not directly to the floor.
What if the floor gets scratched during construction?
Light scratches may be removed with a high-speed burnish and neutral cleaner. Deeper damage may require spot re-polishing or resealing. Prevention is easier than repair.
Can I leave the floor unsealed until construction is done?
You can stop at a honed finish (e.g. 200 grit), then return later to polish and seal. This is common practice on active sites and reduces the risk of damaging the final surface.

Ready to Hand It Over to the Pros?

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