How to Repair Sunken Concrete Slabs or Sections Before Resurfacing

Contact

Don’t Resurface Over Sunken Concrete

If a concrete slab has sunken or settled, resurfacing it without addressing the problem first is a costly mistake. Sunken sections cause uneven overlays, cracking, water pooling, and structural failure. Before any microcement, overlay, or resurfacer can be applied, the base slab must be stable, properly leveled, and free of voids. In this guide, we'll walk you through exactly how to repair sunken concrete sections the right way — whether indoors or outdoors.

Why You Must Fix Sunken Concrete Before Resurfacing:

  • Creates a stable, even substrate for new overlays
  • Prevents cracking, ponding, and overlay failures
  • Improves structural strength and load-bearing capacity
  • Stops further settlement or slab shifting long-term

✔ Step-by-Step: How to Repair Sunken Concrete Sections Before Resurfacing

  1. 1

    Inspect and Measure the Settlement

    Start by carefully inspecting the slab. Use a long straightedge, laser level, or water level to measure settlement depth across the affected area. Note the maximum deflection (how low it’s sunk) and whether surrounding areas have cracked, tilted, or separated. Minor settlement under 20mm can sometimes be corrected with surface leveling. Major settlement or widespread voiding often needs slab lifting or sub-base filling.

  2. 2

    Identify the Cause of the Settlement

    Sunken slabs usually result from poor compaction, soil erosion, water leaks, organic subsoils, or freeze-thaw damage. Investigate nearby plumbing lines, drainage systems, or evidence of washout under the slab. Fixing the cause is just as important as fixing the slab — otherwise, the problem will recur. Seal leaks, stabilize soils, or improve drainage before any lifting or resurfacing work is done.

  3. 3

    Choose the Correct Repair Method

    Minor sunken spots (under 10mm) can often be leveled with patch repair or feather edge resurfacing. Moderate settlement may require bonded screeds or self-leveling overlays. Major sunken slabs may need slabjacking (mudjacking) or polyurethane foam lifting, where material is injected beneath the slab to raise it back into position. Always match the repair technique to the severity of settlement to avoid further cracking or collapse.

  4. 4

    Prepare the Surface for Repair

    Clean the sunken area thoroughly before patching or lifting. Grind or scarify any smooth laitance, remove contaminants, and vacuum all dust and debris. If large cracks are associated with settlement, chase and fill them first. Proper surface prep ensures strong bonding of fillers, screeds, or overlays. Skipping cleaning is one of the top reasons leveling and repairs fail later.

  5. 5

    Apply Leveling Compound or Perform Slab Lifting

    For light settlement, use polymer-modified patch mortars or self-leveling compounds. Prime the surface if required. Trowel or pour material evenly to bring low spots flush with the surrounding slab. For more serious settlement, hire professionals to perform slabjacking (pumping a grout slurry underneath) or polyurethane injection (expanding foam lifting). These techniques recompact the soil and raise slabs accurately with minimal disruption.

  6. 6

    Cure, Grind, and Inspect After Repair

    Allow patching or leveling compounds to fully cure per manufacturer instructions. Then lightly grind the repaired areas flush with the rest of the slab. Recheck levels with a straightedge or laser. Minor spot touch-ups may be needed to achieve perfectly flat surfaces. Only once the slab is sound, level, and stable should you proceed with priming and resurfacing.

  7. 7

    Protect the Slab Against Future Settlement

    After repairing, address the root causes of the original sinking. Improve surface drainage, reroute downspouts, fix plumbing leaks, stabilize soils, and avoid loading edges with heavy weights. Preventing water infiltration and subsidence extends the life of both the slab and your new resurfacing layer — reducing risk of future cracks, hollow spots, or overlay failures.

Can I just pour a resurfacer over sunken concrete?
No — if the underlying slab is unstable or severely sunken, simply resurfacing over it will result in cracking, failure, and pooling. The slab must be stabilized or lifted first.
What’s better: slabjacking or polyurethane foam lifting?
Both methods are effective. Foam lifting is faster, lighter, and better for smaller indoor jobs. Slabjacking with cement grout is more traditional and often cheaper for large outdoor slabs.
How do I know if the sunken slab needs full replacement?
If the slab is badly broken, severely cracked, or has ongoing soil washout issues, replacement may be safer and more cost-effective than repair and resurfacing.

Ready to Hand It Over to the Pros?

If you'd rather skip the stress and get a flawless concrete floor polished by professionals, we’ve got you covered. From precision prep to polished perfection — we handle it all.

Get in touch today for a no-obligation quote on polished concrete flooring:

Or fill in the form below and we’ll get back to you with honest advice and a competitive quote.