How to Stop Cracks from Spreading in Concrete Slabs

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Crack Containment Is Key to Preventing Bigger Problems

A small crack in a concrete slab might not look serious — but left untreated, it can widen, deepen, and spread. Whether it’s caused by shrinkage, load stress, or poor joint design, you can often stop a crack from progressing if you act early. In this guide, we’ll show you practical, proven ways to stabilise cracks and prevent them from turning into costly repairs later.

Why Cracks Spread in Concrete:

  • Ongoing movement from traffic, temperature, or settlement
  • Moisture intrusion causing freeze-thaw or corrosion
  • Lack of control joints or joint spacing errors
  • Poor initial curing or surface preparation

✔ Step-by-Step: How to Stop Cracks from Spreading in Concrete Slabs

  1. 1

    Clean and Assess the Crack Thoroughly

    Before stopping a crack, you need to understand it. Clean the area using a wire brush and vacuum to expose the full crack path. Use a crack gauge or mark the edges to track if it’s actively widening. Note the direction, depth, and any surface lifting. Cracks that are widening, offset, or accompanied by moisture may require structural repair — not just containment.

  2. 2

    Install Crack Stitching Bars if Structural

    For structural or spreading cracks, crack stitching is a reliable solution. This involves cutting shallow slots perpendicular to the crack, inserting stainless steel bars, and bonding them with epoxy. Stitching ties both sides together to resist movement. It doesn’t close the crack — but it stops it from opening or shifting further, which is ideal in load-bearing slabs or foundations.

  3. 3

    Rout and Seal the Crack to Absorb Movement

    Use a grinder with a crack-chasing blade to open up the crack slightly and create clean edges. Then fill it with a flexible polyurethane or hybrid sealant. This approach allows the joint to absorb small movements without further cracking. It also prevents water, dirt, and freeze-thaw from worsening the damage. For non-structural cracks, this is often all that’s needed.

  4. 4

    Add Control Joints Nearby (If None Exist)

    If the crack formed due to poor joint spacing or shrinkage stress, consider saw-cutting a control joint near the crack. This gives the slab a dedicated place to flex or move, relieving pressure from the existing crack. While this won’t repair the current damage, it can prevent similar cracks from forming elsewhere — or stop the existing one from extending.

  5. 5

    Seal the Surface to Prevent Water Ingress

    After crack repair or containment, seal the entire slab with a high-quality concrete sealer. This reduces moisture absorption that can cause corrosion, expansion, or freeze-thaw cycling. Use penetrating silane/siloxane sealers for outdoor slabs, or urethane/acrylic sealers for interior floors. Keeping water out is essential to slowing down the forces that cause cracks to spread.

Can small cracks in concrete spread over time?
Yes — especially if exposed to moisture, movement, temperature swings, or poor support. Early sealing and stabilisation helps prevent bigger structural issues.
What is crack stitching?
Crack stitching involves cutting slots across a crack and installing steel reinforcement bars bonded with epoxy. It holds both sides of the slab together and prevents further separation.
Should I use flexible sealant or rigid filler?
For cracks likely to experience minor movement, flexible sealants are better. Rigid fillers like epoxy are suitable only for stable, structural cracks with no expected shift.

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